|MLA Citation:||Bloomfield, Louis A. "Question 1529: Why do scantron-type tests only read #2 pencils? Can other pencils work?"|
How Everything Works 20 Jul 2018. 20 Jul 2018 <http://howeverythingworks.org/print1.php?QNum=1529>.
The first scantron systems, however, were far less capable. They read the pencil marks by shining light through the paper and into Lucite light guides that conveyed the transmitted light to phototubes. Whenever something blocked the light, the scantron system recorded a mark. The marks therefore had to be opaque in the range of light wavelengths that the phototubes sensed, which is mostly blue. Pencil marks were the obvious choice because the graphite in pencil lead is highly opaque across the visible light spectrum. Graphite molecules are tiny carbon sheets that are electrically conducting along the sheets. When you write on paper with a pencil, you deposit these tiny conducting sheets in layers onto the paper and the paper develops a black sheen. It's shiny because the conducting graphite reflects some of the light waves from its surface and it's black because it absorbs whatever light waves do manage to enter it.
A thick layer of graphite on paper is not only shiny black to reflected light, it's also opaque to transmitted light. That's just what the early scantron systems needed. Blue inks don't absorb blue light (that's why they appear blue!), so those early scantron systems couldn't sense the presence of marks made with blue ink. Even black inks weren't necessarily opaque enough in the visible for the scantron system to be confident that it "saw" a mark.
In contrast, modern scantron systems used reflected light to "see" marks, a change that allows scantron forms to be double-sided. They generally do recognize marks made with black ink or black toner from copiers and laser printers. I've pre-printed scantron forms with a laser printer and it works beautifully. But modern scantron systems ignore marks made in the color of the scantron form itself so as not to confuse imperfections in the form with marks by the user. For example, a blue scantron form marked with blue ink probably won't be read properly by a scantron system.
As for why only #2 pencils, that's a mechanical issue. Harder pencil leads generally don't produce opaque marks unless you press very hard. Since the early scantron machines needed opacity, they missed too many marks made with #3 or #4 pencils. And softer pencils tend to smudge. A scantron sheet filled out using a #1 pencil on a hot, humid day under stressful circumstances will be covered with spurious blotches and the early scantron machines confused those extra blotches with real marks.
Modern scantron machines can easily recognize the faint marks made by #3 or #4 pencils and they can usually tell a deliberate mark from a #1 pencil smudge or even an imperfectly erased mark. They can also detect black ink and, when appropriate, blue ink. So the days of "be sure to use a #2 pencil" are pretty much over. The instruction lingers on nonetheless.
One final note: I had long suspected that the first scanning systems were electrical rather than optical, but I couldn't locate references. To my delight, Martin Brown informed me that there were scanning systems that identified pencil marks by looking for their electrical conductivity. Electrical feelers at each end of the markable area made contact with that area and could detect pencil via its ability to conduct electric current. To ensure enough conductivity, those forms had to be filled out with special pencils having high conductivity leads. Mr. Brown has such an IBM Electrographic pencil in his collection. This electrographic and mark sense technology was apparently developed in the 1930s and was in wide use through the 1960s.